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Flogul 862.00 White Protective Coating for Thermal Insulation – 20 kg | Outdoor & Indoor Applications
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| Flogul 862.00 white protective coating for exposed and sheltered thermal insulation applications. |
Flogul 862.00 is a white protective coating designed for thermal insulation systems where the insulation surface needs an additional protective finish. Suitable for both exposed outdoor and sheltered applications, it is supplied in a practical 20 kg container.
Whether you are working on an industrial insulation project, a commercial building or a sheltered technical installation, choosing the correct protective coating is important. The coating must be compatible with the insulation material and suitable for the conditions in which it will be used.
This guide explains what Flogul 862.00 is, where it can be used, how to prepare the surface, and what to check before application.
Product guide | Thermal insulation | Protective coatings
1. What Is Flogul 862.00 White Protective Coating?
Flogul 862.00 is a white protective coating intended for use on thermal insulation. Its purpose is to provide a finished protective layer over a suitable insulation surface.
Thermal insulation materials are often exposed to different environmental conditions. Outdoor installations may face rain, sunlight, temperature changes and general weather exposure, while indoor installations may be affected by dust, humidity and mechanical contact.
A suitable protective finish helps protect the insulation system and gives the installation a cleaner, more uniform appearance.
Main product information
Product detail | Information |
|---|---|
Product name | Flogul 862.00 |
Product type | White protective coating |
Main application | Thermal insulation protection |
Colour | White |
Application conditions | Exposed outdoor and sheltered applications |
Packaging | 20 kg container |
Important: Always consult the manufacturer's technical data sheet for the exact composition, compatible insulation materials, application thickness, consumption, drying time and weather-resistance specifications.
2. Main Applications of Flogul 862.00
One of the important features of Flogul 862.00 is that it is intended for thermal insulation systems exposed to weather as well as installations located in sheltered environments.
Outdoor thermal insulation protection
Outdoor insulation systems are exposed to rain, sunlight, changing temperatures and other environmental conditions. Flogul 862.00 is designed as a protective finish for suitable external insulation installations.
Typical applications include:
Industrial pipe insulation installed outdoors.
External air-conditioning and ventilation ducts.
Hot-service industrial installations.
Insulated pipework in factories and industrial facilities.
Insulation systems requiring a white protective finish.
For outdoor use, the installation must be designed to allow water to drain away. Standing water should be avoided.
Indoor and sheltered applications
Flogul 862.00 can also be used in sheltered locations where insulation requires a protective coating.
Examples include:
Indoor industrial pipework.
Heating and hot-water insulation systems.
Ventilation and extraction ducts.
Insulated equipment in industrial buildings.
Sheltered technical installations.
The product is also specified for bonding reinforcing fabrics onto suitable insulation materials.
Suitable insulation materials
According to the technical documentation, compatible support categories include:
Cellular insulation materials.
Fibrous insulation with a minimum density of 30 kg/m³.
Expanded cork.
Synthetic rubber foam.
Masonry.
Wood.
Compatibility should always be checked for the exact material and installation before starting work.
3. Technical Specifications and Important Product Features
Understanding the technical characteristics helps installers select the correct coating and apply it properly.
Product composition
Flogul 862.00 is described by its manufacturer as a thick, water-based acrylic copolymer emulsion. It is a single-component, ready-to-use product.
Its dried coating has a matt white appearance. A grey version is also available.
Key technical specifications
Specification | Manufacturer information |
|---|---|
Product | Flogul 862.00 |
Base | Acrylic copolymer emulsion |
Dilution | Water |
Cleaning | Water |
Components | One |
Colour | White |
Finish | Matt |
Density at 23°C | Approximately 1.2 g/ml |
Volume solids | Approximately 43% |
Standard packaging | 20 kg |
Service temperature of coating | -35°C to +85°C |
Insulation circuit temperature addressed | Up to +650°C |
An important distinction: the insulation circuit temperature of up to +650°C is not the same as the service-temperature limit of the coating itself. The coating's stated service-temperature range is -35°C to +85°C. These figures describe different parts of the insulation system and should not be confused.
Protection and fire-related information
The technical sheet reports a water-vapour transmission result of 5.54 g/m² per 24 hours for a 1 mm dry film, measured under ISO 2528.
It also reports an M1 fire classification on calcium silicate, based on a CREPIM laboratory report. This classification should not be interpreted as an automatic M1 classification for every insulation material or complete installation.
For projects with specific fire-safety requirements, check the applicable test report and the complete system documentation.
4. How to Apply Flogul 862.00 Correctly
Correct surface preparation and application are essential for achieving a continuous, uniform protective coating.
The manufacturer's instructions describe a reinforced application using glass-fibre or polyester fabric.
Step 1: Prepare the insulation surface
Before application, make sure the insulation surface is:
Sound and stable.
Clean and free from dust.
Dry.
Free from grease and contamination.
Installed in accordance with the relevant insulation requirements.
Do not apply the coating over damaged or poorly installed insulation without first correcting the problem.
Step 2: Check the application conditions
The manufacturer's technical sheet specifies the following conditions:
Condition | Required range |
|---|---|
Product temperature | +5°C to +40°C |
Surface temperature | +5°C to +40°C |
Ambient temperature | +5°C to +40°C |
Relative humidity | Maximum 85% |
Surface temperature above dew point | At least 3°C |
Application must take place in conditions protected from rain and snow.
These requirements are particularly important for outdoor projects, where changing weather can affect drying and coating quality.
Step 3: Apply the first coating layer
Flogul 862.00 is supplied ready to use as a single-component product.
Apply the first layer at the specified consumption of approximately 1.5 kg/m² using the manufacturer's described reinforced application method.
Step 4: Install the reinforcing fabric
Place suitable rot-resistant glass-fibre or polyester reinforcing fabric into the fresh first coating layer.
Make sure the fabric is properly embedded and does not contain visible:
Holes.
Tears.
Folds.
Wrinkles.
The reinforcing layer helps create a continuous protective covering over the insulation.
Step 5: Apply the second coating layer
After a minimum drying period of 24 hours at 20°C, apply the second layer.
The technical instructions specify approximately 1.5 kg/m² for this layer as well. An additional layer may be required where necessary to achieve the specified total consumption of 3 kg/m²
Step 6: Inspect the finished surface
Once the coating has reached its hard-dry stage, inspect the entire installation.
The finished surface should have:
Uniform colour.
Consistent appearance.
Continuous coverage.
No significant visible defects.
Repair any defects that could affect the quality of the protective finish.
One important installation detail: the coating must be applied to the insulation itself, not directly onto the equipment or pipe being insulated.
5. Coverage, Drying Time and Storage of the 20 kg Container
Before purchasing Flogul 862.00, it is useful to understand how much material a project may require.
How much area does a 20 kg container cover?
The manufacturer's technical documentation provides different consumption figures depending on the application method.
Application method | Consumption per coat | Coats |
|---|---|---|
Brush | 0.5 kg/m² | 2 |
Product gun, glove or trowel | 1.5 kg/m² | 2 |
For the reinforced application procedure described in the installation instructions, the total specified consumption is approximately 3 kg/m².
Therefore:
This is the theoretical coverage of one 20 kg container using that reinforced application specification.
Actual consumption can vary depending on surface texture, insulation shape, application technique, fabric and the required coating thickness. Do not use the brush consumption figure as a substitute for the reinforced system specification.
Drying times
Drying time depends considerably on temperature.
The manufacturer's technical sheet provides these figures:
Drying stage | At 10°C | At 20°C | At 40°C |
|---|---|---|---|
Dust-free | 32 hours | 30 minutes | 15 minutes |
Hard dry | 45 hours | 2 hours | 1 hour |
Complete drying | 20 days | 10 days | 5 days |
These are technical reference values, not guaranteed site conditions. Actual drying depends on the environment and the composition of the insulation system.
Important: The coating is sensitive to rain and frost during drying. Protect newly coated installations until they are sufficiently dry.
Storage recommendations
For good product condition:
Keep the original container unopened until required.
Store under shelter.
Maintain a storage temperature between +5°C and +35°C.
Avoid freezing conditions.
Respect the stated 12-month shelf life for unopened standard packaging.
Always check the manufacturing and expiry information on the actual container.
6. Why Choose Flogul 862.00 for Industrial Insulation Projects?
Selecting a protective coating is not simply about choosing a colour. It is about finding a product that is appropriate for the insulation material, installation environment and operating conditions.
Flogul 862.00 offers several practical advantages.
Designed for exposed and sheltered installations
The product is specifically described for insulation protection in installations exposed or not exposed to weather. This makes it relevant to a variety of industrial insulation projects.
Ready-to-use formulation
Its single-component formulation means there is no separate hardener component to mix before application. The technical documentation identifies water as the associated diluent and cleaning agent.
Reinforced coating system
The ability to embed glass-fibre or polyester reinforcing fabric provides a defined method for producing a continuous finished insulation covering.
Suitable for industrial pipework and ventilation systems
Its stated applications include hot industrial installations, hot pipes, air-conditioning ducts and extraction ducts.
Practical 20 kg packaging
The 20 kg container is a useful packaging format for professional insulation projects. It allows installers to plan material quantities according to the surface area and specified consumption.
Considerations before selecting the product
Although Flogul 862.00 is intended for exposed applications, it should not automatically be treated as a replacement for every type of waterproofing membrane, metal cladding or weatherproof enclosure.
Consider the following before installation:
The operating temperature of the coating.
Compatibility with the insulation material.
Exposure to rain and standing water.
Mechanical damage risks.
Required fire classification.
Maintenance requirements.
For outdoor installations, the manufacturer specifically recommends sufficient drainage slope, avoiding water retention and carrying out regular maintenance.
Frequently Asked Questions (FAQ)
1. What is Flogul 862.00 used for?
Flogul 862.00 is used as a protective coating for thermal insulation. It is suitable for exposed and sheltered insulation installations, including industrial pipes, ventilation ducts and hot-service equipment.
2. Is Flogul 862.00 suitable for outdoor applications?
Yes. It is designed for thermal insulation exposed to weather as well as protected installations. However, it must be applied in suitable weather conditions and protected from rain during drying.
3. How much area can one 20 kg container cover?
For the manufacturer's reinforced application procedure, consumption is approximately 3 kg/m² for the complete two-coat system. A 20 kg container therefore covers approximately 6.7 m². Actual coverage depends on the application and surface.
4. What is the temperature resistance of Flogul 862.00?
The stated service-temperature range of the coating is -35°C to +85°C. The product documentation also addresses insulation circuits operating at temperatures up to +650°C. These are separate specifications and must be considered when designing the complete insulation system.
5. Does Flogul 862.00 require reinforcing fabric?
Yes. The manufacturer's application instructions describe a minimum two-coat system with rot-resistant glass-fibre or polyester reinforcing fabric embedded in the first wet layer.
Conclusion: A Protective Finish for Thermal Insulation Systems
Flogul 862.00 White Protective Coating is a specialist product designed to protect thermal insulation in industrial, commercial and technical installations.
Its suitability for exposed and sheltered applications, water-based acrylic copolymer formulation, reinforced application system and practical 20 kg packaging make it a useful option for appropriate insulation projects.
For the best results, always follow the manufacturer's technical instructions, check material compatibility, respect application temperatures and allow sufficient drying time.
If you are planning an insulation project, consult the technical data sheet and calculate the required quantity before starting work. Choosing the correct protective coating and applying it properly will help maintain the quality of the complete insulation system.
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#White protective coating for insulation
#Thermal insulation protective coating
#Outdoor insulation coating
#Industrial pipe insulation protection
#Flogul insulation coating
#Acrylic copolymer insulation coating
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